The costumes featured in Hallowe’en at Greenfield Village are made for all types of weather conditions. Just like trick-or-treaters walking through their own neighborhoods on October 31, our presenters and staff members must be ready for any weather scenario.  

Try these tips from our costuming experts in our Period Clothing Studio. 

Our Hallowe’en costumes are made of a water resistant, breathable, nylon athletic material called Supplex, so that they can be worn in the rain. When that material isn’t used, our lightweight cottons are sprayed with Scotchguard or have a wool outer layer that naturally protects the wearer. If you purchase a costume made of thin polyester, make sure you can layer a windbreaker or waterproof athletic shirt underneath for rainy weather. Most of the characters during Hallowe’en also have umbrellas that match their outfits in case rain is in the forecast. 

When the temperatures are warmer than normal, our costumes are built to be worn over lightweight cotton layers, like T-shirts and shorts or leggings to wick away sweat. Conversely, thermal underlayers can be added for cold weather to add protection without added bulk.  



Need a Greenfield Village example? The Lion costume is worn over cotton layers with an ice pack vest to keep the presenter cool in the heat. The vest is not worn during cold weather.  



Some of our costumes have additional overlayers for very cold weather, but they are built into the design. For example, the Mermaid has a separate bodice lined in wool to be worn over the sequin-and-net bodice of the dress, and has earmuffs decorated with hair wefts to look as though they are a part of her wig.   

Don’t forget - wear comfortable, waterproof, slip-resistant shoes, just like us. You can always cover sneakers with spats or ice skate covers to match your costume.  



Visibility is key when it comes to creating a costume. Many of our costumes feature waterproof lighting which can be an added safety feature for costumes worn in the dark. We use decorative fairy lights, like those used for special outdoor events, which have waterproof battery packs. The lighting is sewn into channels under a sheer decorative layer or tacked into the costume with the battery packs easily accessible at the waistband.  

If you are wearing a mask, practice wearing it in low lighting before wearing it outside. You can cut away the eye holes in plastic masks or extend your peripheral vision by swapping out sheer jersey eye holes in soft masks with tulle or net and use makeup around your eyes to disguise the transition. 



Halloween costumes and accessories don’t have to be brand new. Try repurposing and upcycling old clothing by dyeing it and then adding trim to give texture. This year our female pirate costumes are repurposed 18th century dresses from stock that were dyed, altered, and trimmed to fit the theme. A past mermaid costume net cape was repurposed as trim in the yellow ochre pirate’s dress by dyeing it and stitching it to the peplum to create texture.



Is your costume’s color not quite right or the fabric can’t be dyed? Try using fabric paint and a sponge to gently tone down the color. The Bad Fairy wings were originally a bright green metallic lace, but we sponge painted over the material with emerald green, spruce green, and navy fabric paints to create a darker ombre effect to match the rest of the costume. But watch that paint - some must be heat set, while others can take 24-48 hours to fully dry. 

Still looking for costume inspiration? Try taking a stroll down our pumpkin-lit path this month during Hallowe’en in Greenfield Village. You never know which character may ignite the Halloween maker in you. 

Anne Suchyta Devlin is Senior Manager of the Studio at The Henry Ford.