Posts Tagged collections care
This beautifully embellished chest of drawers was made between 1800 and 1810 in New England, probably New Hampshire. The decorative quarter fan motif, the nicely figured mahogany and birdseye maple veneer make this an elegant example of the Federal style.
On August 11, 2014, six-plus inches of rain fell in Dearborn over several hours, causing a backup of the drainage pumps on Henry Ford Museum’s rooftop. Water infiltrated the museum’s furniture storage area damaging many artifacts. With generous financial assistance from the Americana Foundation we have been able to direct resources to the conservation of this and other treasures that were damaged during the flood. Continue Reading
#Behind The Scenes @ The Henry Ford, collections care, conservation, by Tamsen Brown, furnishings
Museum Conservators don’t usually like stripping. But sometimes we need to do it.
I partially stripped a yellowed varnish from select areas of this fabulous table to restore a more period - appropriate contrast between the painted panels.
If you collect antiques or watch Antiques Roadshow on PBS, you already know that “original surfaces” are usually highly valued. Even when it is found in slightly damaged and worn condition, the original varnish on a piece of furniture may help prove the true age of a treasured antique.
However, what happens when the varnish has aged and yellowed, causing a color-shift in the object? This normal yellowing, which happens over time, may make the object hard to “read.” Continue Reading
Henry Ford Museum, furnishings, by Clara Deck, #Behind The Scenes @ The Henry Ford, collections care, conservation
One of the key issues for the decision to begin the work on Number 7 was the availability of the skill sets and facilities required to accomplish a high quality restoration. This was a major undertaking and as one of the most respected transportation museums in the world it is necessary to only do things that you can do very well. Fortunately, The Henry Ford had a group in place (Railroad Operations) that was responsible to maintain two operating steam locomotives, rolling stock, tracks and signal system to provide historic railroad transportation on a daily basis.
The facility where the Railroad Operations personnel performed this maintenance was the Greenfield Village’s Detroit, Toledo and Milwaukee Roundhouse. Built in 2000 to closely replicate the 1880s DT&M facility in Marshall, Michigan; it was well equipped and had the necessary tools and machines to maintain the Village’s railroad operations.
The expertise to maintain this railroad goes well beyond the service and replacement aspects of a shop. Since there is no steam locomotive “AutoZone”; if something has to be replaced you make it. This requires extensive machining and fabrication capability. Additionally, since replacement of castings or other items sometimes requires detailed relationships with outside suppliers, extensive design and drafting skills were often required.
The physical aspects of Number 7’s restoration began in 2007 with the disassembly process. Disassembly of a locomotive is a time consuming and physically demanding process. Before the major assemblies could be removed many tubes, valves and ancillary systems had to be removed. The fact that these parts had not been touched for over 80 years made this especially challenging.
In September of 2007 the removal of the major components began with the separation of the cab (pictured below) from the chassis. In early December the boiler was removed so it could be worked on with unobstructed access to the areas that would need to be replaced (pictured below).
Early in 2008 the process of removing the sections of the boiler and firebox was started along with the removal of hardened scale from the boiler walls. Work on the boiler proceeding through the year removing the sections that would be replaced and preparing the surfaces for installation of the new ones.
After the preparation phase, fabrication of the new sections of the boiler began. One of the most complicated and demanding sections was the rear tube sheet. This is the part that faces the firebox and holds the heat tubes in place so that the heat generated in the firebox can be drawn through the boiler to heat the water and develop steam.
The first phase of the tube sheet forming began with the use of McCabe flanging tool. This pneumatically powered machine, built in 1921, was a common tool in roundhouses of that period. This machine has the capability of forming flanges on sheet steel up to ¾ of an inch thick. The flanging tool would save a significant amount of work but was limited as it could not flange the tight radius needed for the top corners. Forming those portions of the tube sheet would require hand forming.
To facilitate the hand forming an approximately 1.5 inch thick metal die had to be fabricated. This was done by an outside company to Train Operations developed drawings. The partially formed steel sheet was then rigidly attached to the die and the remaining forming was done after the immediate area being formed was heated to red hot by acetylene torches. The heated portion could then be formed by the use of special hammers. These hammers were made of reinforced hard wood that would not put dent marks in the metal when it struck the red hot steel. Dent marks would structurally weaken the metal. The upper corners of the sheet had be cut at the centerline of the curve so that, when formed, there would be a smooth joint that could be welded with integrity.
After the forming process was completed the sheet would have to be drilled to accept the heat tubes and stay bolts. Since the heat tubes were almost 12 ft. long and required a very close fit at each end to assure sealing; locating and drilling the holes had to be accomplished with complete accuracy.
Work on the boiler continued through the end of 2008 and into 2009 with fabrication of the firebox floor and door sheet. Throughout all of this fabrication the parts had to be very precise to provide accurate fitment. Repairs like these are critical to the safety of a trains operation. Boilers are very closely regulated by the government and all welding has to be done by a boiler certified welder. These welders will not compromise on flushness and alignment of the components to assure high quality welds.
This picture shows the thickness of the metal sheet that had to be formed by hand. Right (photo by Shirley Damps), The formed and drilled tube sheet is ready to be welded to the back of the boiler. The larger (upper) holes are for the heat tubes and the lower holes are for the stay bolts.
The welded elements of the boiler are only part of the story. The non-cylindrical parts like the firebox and crown sheet have to be held in position inside the boiler by a device called a stay bolt. Stay bolts are threaded rods that hold the firebox and crown sheet into position while still allowing the water to circulate around it. New stay bolts would have to be sized and machined for each individual location by the roundhouse crew.
Once the stay bolts are installed (above) the exposed ends are “upset” like a rivet so they are sealed and fixed into position. When the stay bolt is fabricated it is drilled down its center (above)so that if it cracks or breaks during service, a small trail of water or rust will appear on the head indicating an internal failure of the stay bolt.
A locomotive boiler like the one in Number 7 has hundreds of these bolts that have to be individually machined to assure proper fit and sealing. Many of these would have to be replaced due to the new sections of the boiler.
this photo shows the threaded stay bolts in place. Once installed the heads are “upset” like rivets.
Once the components of the boiler were installed it was painted with high temperature epoxy paint and the insulation blocks began to be installed. The “calcium silicate” insulator blocks (above) replaced the asbestos removed in 1997 and was necessary to help keep heat in the boiler and provide an insulated barrier to protect the “jacketing.” The “jacketing” was decorative but primarily served to keep the insulation blocks in place, heat inside the boiler and protect train personnel.
this later photo shows the installation of the first piece of jacketing (center) over the insulation.
Parallel to the work on the boiler was the restoration of the tender. To ensure that Number 7 would have a tender that would hold up to daily use it was decided that a new frame would be required. Additionally, the original frames wooden construction would be replaced by a stronger all steel frame assembly, an option on the original factory builds.
The upper part of the tender was sand blasted to bare metal and the 3,350 gallon water tank was tested to assure integrity. After the sandblasting was complete, it was painted the “as delivered” green with the name Detroit & Lima Northern hand painted on the side along with the painted trim indicated by the Baldwin photos.
Although the Baldwin “as built” information identified a specific color name there were no color chips to tell exactly what that name actually looked like. The color established was the result of significant research and the color mix selected came from Chris Dewitt of the Nevada State Railroad Museum. A 1913 Baldwin in their collection had a small section that provided the only known “color chip” of the original paint. This sample was analyzed and they provided a chip from that analysis for our restoration. For the railroad purists it is important to note that each Baldwin painter mixed his own paint; it is unlikely that anyone could point to a replicated color and say “this was an exact match.”
Left, work on the tender had progressed throughout 2011. This January 2012 photo shows the tender upper section after being sandblasted, primed and finished painted. Right, the February 2012 photo shows the start of construction on the new Tender frame. The steel beams replace the original wooden frame.
The tender restoration was completed later in the year and the work on Number 7 locomotive started to show real progress.
Don LaCombe is former Supervisor of the Transportation and Crafts Program at The Henry Ford.Additional Readings:
- Allegheny Locomotive: Can-Do Experience
- Allegheny Steam Locomotive, 1941
- Part One: Number 7 Is on Track
- Canadian Pacific Snowplow, 1923
Greenfield Village, collections care, making, #Behind The Scenes @ The Henry Ford, by Don LaCombe, trains, railroads
Marketed as ‘the material of a thousand uses’, Bakelite was the first truly synthetic plastic, patented by the American inventor Leo Hendrik Baekland in 1907. Very soon, dozens of household and technical uses were found for it from fountain pens and ashtrays to electrical and communications equipment, including radios and radio equipment. It’s no surprise that conservators working on the IMLS communications grant encounter it so often.
Leo Baekland had already achieved commercial success with the invention of Velox photographic paper, and was able to maintain a home laboratory in New York State. Continue Reading
New York, 20th century, inventors, IMLS grant, conservation, collections care, #Behind The Scenes @ The Henry Ford
In a typical day at The Henry Ford I find myself answering patron questions or assisting with research. Then, there’s the not-so-typical day when I’m coordinating and work on the Special Access team.
July 13, 2015, was one of those not-so-typical days. I found myself face to face with someone people may call one of the most fascinating inventors in history, Nikola Tesla. You might be asking, how does one find herself in this position? Well, let me show you.
The Special Access Program is designed to allow for closer examination of artifacts in storage, access to artifacts beyond visitor barriers, or filming behind the scenes at The Henry Ford. It allows patrons (film crews, enthusiasts, model makers, etc.) access to our collections that can’t be accommodated in the usual ways such as viewing exhibits and items on display, searching collections online, or viewing material in the public reading room.
In fact, the artifacts from the collection are some of the biggest stars of our television show, The Henry Ford’s Innovation Nation, so the Special Access team is very busy during filming. The first episode of season 2 – filmed in part on this day in July – features the work of Nikola Tesla. I brought several objects to “center stage” for the shoot, including the death mask of Nikola Tesla, shown above. I worked with our Exhibits team to move the electroplated copper mask and its beautifully designed pedestal (which together weigh more than 50 pounds!) from a case in the Made in America exhibition to a sturdy table. It joined several objects that I had moved temporarily from collections storage to the museum for filming: Continue Reading
collections care, #Behind The Scenes @ The Henry Ford, by Stephanie Lucas, The Henry Ford's Innovation Nation, inventors
Reflections on the Home Stretch of The Henry Ford’s IMLS Communications Grant
Many reading this post will remember that in 2013, The Henry Ford was awarded a two-year, $150,000 Museums for America: Collections Stewardship grant by the United States Institute for Museum and Library Services (IMLS). In this grant, The Henry Ford set out to identify, clean, treat, rehouse, and create digital catalog records for more than 1,000 communications-related artifacts related to photography, data processing, printing, telecommunications, sound communication, and visual communication. We’re pleased to announce that with about a month left to go in the grant period, we have put more than 1,000 objects through almost every step of the process, and expect to finish up a number of additional objects before we run out of time.
Given how close we are to the end of this project, I asked a few of the staff who’ve spent time working with these objects to weigh in with their thoughts on what was interesting, what was challenging, or what they’ve learned through this process. Continue Reading
communication, conservation, collections care, #Behind The Scenes @ The Henry Ford, by Ellice Engdahl, IMLS grant, digitization
The Background
The decorative arts collections at The Henry Ford are unique for their breadth and depth. These vast resources span more than 300 years of American history, allowing us to explore developments in the design and use of items as people’s lives, values, and tastes changed over time. The Henry Ford Museum’s furniture collection is particularly evocative of historic changes, and these objects are central to discussions of design innovations, new manufacturing methods and materials, new ways of buying and selling, and new ways of living. Consisting of more than 6,000 pieces, the furniture collection is acknowledged as one of the best in the nation.
In the late 1990s our staff reinterpreted the furniture exhibit into themes such as Showing Off, Storage, His and Hers and others that we felt would prove relevant to our audience. Studies with visitors in the years since show that although they liked the thematic approach, our visitors also wanted to see a chronological development of American furniture. In 2010 we refined the installation, now called Fully Furnished, including a timeline of American furniture, arranged through broad thematic sweeps. Called In the Latest Fashion— the chronology is divided into loose historical periods, such as Fashion for a New Nation, for the early nineteenth century or Embracing Gentility for the mid-eighteenth century—the display takes visitors on a journey through the entire span of American furniture history. Should a visitor wish to delve into a particular history or style, information is available on the text panels. Because it provides a panorama of American furniture, we selected many stellar examples from the collection to share with the public. Continue Reading
Henry Ford Museum, decorative arts, collections care, furnishings, by Charles Sable
In 2014 conservation, facilities and exhibit staff members removed two English crystal chandeliers from the museum shop in Henry Ford Museum in preparation for the upcoming renovation. The chandeliers, which were made in Birmingham, England between 1860 and 1880, had been in the shop for many years and were showing signs of age. The silver portions were heavily tarnished and the metal wires that held the crystals were corroded and brittle. We decided to conserve them prior to their move to a new home in a rather dark lounge just outside of the Lovett Hall Ballroom, where their glittering, cut-glass elegance would be appreciated. Continue Reading
lighting, by Charles Sable, by John Lundh, by Mary Fahey, #Behind The Scenes @ The Henry Ford, conservation, collections care, furnishings, Henry Ford Museum
I have a cool job here at The Henry Ford. Once a month I climb 75 steps up to Henry Ford Museum's Tower Clock to inspect and lubricate the Seth Thomas clock. Above is my view of the Greenfield Village entrance from opening week in April of this year.
And here’s what it looked like now with the trees leafed-out in July. These shots are from a “porthole” window about 15 steps up from the clock itself. Continue Reading
conservation, collections care, by Clara Deck, clocks, Henry Ford Museum, #Behind The Scenes @ The Henry Ford
In August 2014, the metropolitan Detroit area experienced heavy rains and flooding, and several artifacts in Henry Ford Museum’s furniture display were damaged by water and debris. Two of the artifacts were upholstered, and required extensive conservation treatment to stabilize them and make them suitable for continued exhibit. A generous grant from The Americana Foundation enabled conservators to accomplish this work.
Our “Turkish Settee” is part of a suite of furniture dating from 1885-1895. Its elaborate original fabrics and trimmings are faded and somewhat fragile, but it makes an important statement about the style of the times, so preserving them is important. Continue Reading
Henry Ford Museum, philanthropy, #Behind The Scenes @ The Henry Ford, by Mary Fahey, conservation, collections care, furnishings
