Posts Tagged making
THF124135
The Jacquard Loom was a significant breakthrough in the history of textile production, an essential manufacturing tool of the Industrial Revolution. Joseph Marie Jacquard, a silk weaver from Lyon, France, first demonstrated his improved drawloom at an industrial exposition in Paris in 1801. By 1803, a spark of genius inspired him to make another improvement to this loom—the “Jacquard attachment.”
This mechanism, mounted above the loom, uses a continuous chain of punch cards to control the lifting of individual threads. Each card on the loom corresponds to a hook, which can be raised or stopped depending on whether the hole is punched out or solid. The cards are mounted on a rotating cylinder and pressed against pins, which detect the presence of holes. The loom’s hooks are raised or lowered by a harness, which guides the thread to form a pattern in the fabric. Continue Reading
Dressing Goodfellows dolls has been a Christmas tradition in Detroit since 1924, and the Ford Motor Company Girls’ Club was a major participant in dressing Goodfellows dolls for underprivileged children in Detroit for many years. Starting in 1946 by dressing 65 dolls, the club’s peak donation was 3,000 dresses in 1967, 1969, and 1970, and they averaged between 1,500 to 3,000 dolls most years.
The Ford Girls’ Club was started in 1946 under the Recreation Section of Ford Motor Company. Every female employee – salaried, or hourly – was automatically a member (though active membership did cost $1.00 per year). Any immediate female family member of a club member could join, as could the wives of Ford male employees. The club was primarily social, meeting once a month in addition to dinners, picnics, dances, lectures, and workshops. Members were also service oriented - they held dances for returning veterans, gave gifts and visited veterans in hospitals, and each Christmas they participated in clothing dolls for the Goodfellows to distribute, making thousands and thousands of handmade dresses over the years.
Dolls were usually handed out at the annual November service meeting. The club’s first foray into dress making was in 1946, when women of the club made 65 handmade dresses for dolls. The next year they jumped up to 290, with the dresses being displayed in the Administration Building cafeteria before being sent to the Goodfellows. As more women joined the club, interest grew in this Christmas service project and the club dressed more and more dolls each year, with their finished projects being displayed in various Ford Motor Company buildings’ lobbies, and offices, as well as the Dearborn Virginia Dare storefront window in 1949. The number of dresses made continued to climb each year reaching to almost one thousand in 1954, and the dolls were displayed for the first time at the Rotunda Christmas Fantasy. The next few years were dress-making bonanzas, and in 1957 2,500 dolls were dressed and displayed at the Rotunda for visitors to view before they were distributed to girls in the Detroit area on Christmas Eve. The Girl’s Club maintained a high production rate in the years to come - between 1,750 and 2,000 dresses were made annually and displayed at the Rotunda or Ford Motor Company buildings. In 1966 production saw another jump when the club made almost 3,000, a number they reached the next year and continued to reach or come close to for the next four years.
The handmade dresses were made of all kinds of fabric, from cotton to organdy, satin and lace. Women also knit and crocheted dresses, from wool to angora. Dolls dressed as nurses, astronauts, drum majorettes, hula dancers, Girl Scouts, flying nuns, ballerinas, and ice skaters complete with skates, graced the displays, as did brides, baby dolls, and all kinds of different ethnic dresses. Women could make any type of dress they wanted, but prizes were given by the Goodfellows, and later Ford, in specific categories:
- Bride
- Fancy dress
- Baby doll
- Character doll
- Sensible doll
- Costume
- Tailored
- Knit and crocheted
Goodfellows prizes ranged from $1 for a dress placing in a particular division to a grand prize of $10. Ford soon began judging the Girls’ Club’s work and awarding prizes as well, with the dresses usually judged by the wives of the Goodfellows’ president and executive officers. Early on prizes were cash, but when the displays headed to the Rotunda the stakes were raised. Grand prize in the 1950s and early 1960s was a sewing machine and console, second prize being a portable sewing machine, and third prize was a sewing cabinet.
The prizes, of course, were always of secondary importance in the Girls’ Club work with the Goodfellows' goal of “no child without a Christmas.” Over a 27-year period, 1946-1972, the Ford Girls’ Club donated over 45,000 hand-made dresses to the Detroit Goodfellows' organization to distribute to area children. The Ford employee newsletter The Rouge News and later Ford World carried stories and photos of the club’s donations every year, urging members of the club and others in the Ford organization to participate. We lose track of the Ford Girls’ Club here in the archive at about 1973, when Ford World ceased publishing stories on the yearly donation of dolls. However, judging from the 1972 output of 2,000 dolls, it seems likely the club continued the annual service drive for some years after.
The Goodfellows still distribute dolls and people in the metro Detroit area continue to provide dresses each year.
Kathy Makas is Reference Archivist at The Henry Ford.
Dearborn, 1970s, 1960s, 1950s, 1940s, 20th century, women's history, toys and games, philanthropy, Michigan, making, holidays, Ford workers, Ford Motor Company, Detroit, Christmas, childhood, by Kathy Makas
The Henry Ford Archive of American Innovation contains such a breadth and depth of artifacts that rediscovering and sharing its treasures often involves a number of our staff working together. Assistant Curator Saige Jedele was recently investigating our collections in support of Curator Kristen Gallerneaux’s story on the Jacquard loom featured on The Henry Ford’s Innovation Nation, and turned up a woven silk image of a baseball game. Conservator Fran Faile noted we had a number of similar artifacts in the collection, which our digitization team then imaged and cataloged. These pieces, like this bookmark featuring George Washington, are known as “Stevengraphs,” after the man who built on the punchcard technology of the Jacquard loom to create the intricate fabric pictures.
Visit our online collections to view all of the rare and delicate Stevengraphs that have just been digitized.
Ellice Engdahl is Digital Collections & Content Manager at The Henry Ford.
Fifty years ago today, brothers Bob and Bill Summers of Ontario, California, earned their place in the record books when Goldenrod, their four-engine streamlined über hot rod, averaged 409.277 miles per hour on the Bonneville Salt Flats. It would take 45 years for another non-supercharged, wheel-driven car to best their mark. Not bad for a couple of California dreamers working out of a vegetable stand.
Well, that’s not quite true. Oh, it’s true that their shop was in a converted vegetable stand, but the implication – that they were kids who got lucky – isn’t fair at all. The Summers brothers were Bonneville veterans, having built and raced a series of imaginative cars on the salt since 1954. And, while the brothers themselves were not wealthy, they had well-heeled corporate sponsors supporting Goldenrod. So no, this was no fly-by-night operation.
The early 1960s saw a revolution at Bonneville unlike anything since serious land speed racing started at the western Utah ancient lake bed in the 1930s. Drivers like Craig Breedlove in his celebrated Spirit of America hit 400, 500 and 600 miles per hour using jet power. These cars were more like airplanes without wings. There was no mechanical connection between the engine and the wheels – jet thrust literally pushed the car across the salt. Continue Reading
Utah, racing, race cars, race car drivers, making, Henry Ford Museum, Driven to Win, cars, California, by Matt Anderson, 20th century, 1960s
It is difficult, and a bit foolhardy, to identify any one car as being the most significant in the history of the American automobile industry. That said, the 1896 Duryea Runabout has a better claim to that title than most. It is the first series-produced automobile made in the United States. While just 13 copies were built, they were just that—identical copies as opposed to singular prototypes or custom orders. Only one of these pioneering vehicles survives today—and it is part of The Henry Ford’s collections.
Brothers Charles E. and J. Frank Duryea typified the mechanically-minded experimenters who built the first American automobiles. Charles entered the bicycle business in 1888, initially in St. Louis before moving to Peoria, Illinois, and then Washington, DC. The younger Frank joined his brother not long after graduating high school in 1888. The brothers were bitten by the auto bug after reading an 1889 article in Scientific American on the pioneering work done in Germany by Karl Benz. After relocating to Springfield, Massachusetts, the Duryea brothers set out to build their own automobile. Continue Reading
engineering, design, making, Henry Ford Museum, Driving America, cars, by Matt Anderson
A museum presenting America’s ideas and innovations mourns the passing of George Barris, “The King of Kustomizers.”
George grew up building models of cars and then working on cars during his youth. He had a spark of ingenuity in the way he looked at the world as well as in the world that he built. In the mid 1960s Barris Kustom City acquired a Lincoln Futura prototype that was built for the Ford Motor Company in Turin, Italy in 1955. George had been given a contract in August of 1965 by television show producers to build a batmobile for their upcoming television show. As the legend has been told many times, he had only three weeks to build the “winged mammal” car before filming started. George had the winged-like Futura in his shop and saw the possibilities immediately, and of course the result was the most iconic movie car ever built, the Batmobile. George’s ingenious creation appeared on January 12, 1966 to millions of television viewers experiencing the spoof and kitsch of Batman. Continue Reading
21st century, 20th century, popular culture, making, in memoriam, cars, by Christian W. Øverland
One of the key issues for the decision to begin the work on Number 7 was the availability of the skill sets and facilities required to accomplish a high quality restoration. This was a major undertaking and as one of the most respected transportation museums in the world it is necessary to only do things that you can do very well. Fortunately, The Henry Ford had a group in place (Railroad Operations) that was responsible to maintain two operating steam locomotives, rolling stock, tracks and signal system to provide historic railroad transportation on a daily basis.
The facility where the Railroad Operations personnel performed this maintenance was the Greenfield Village’s Detroit, Toledo and Milwaukee Roundhouse. Built in 2000 to closely replicate the 1880s DT&M facility in Marshall, Michigan; it was well equipped and had the necessary tools and machines to maintain the Village’s railroad operations.
The expertise to maintain this railroad goes well beyond the service and replacement aspects of a shop. Since there is no steam locomotive “AutoZone”; if something has to be replaced you make it. This requires extensive machining and fabrication capability. Additionally, since replacement of castings or other items sometimes requires detailed relationships with outside suppliers, extensive design and drafting skills were often required.
The physical aspects of Number 7’s restoration began in 2007 with the disassembly process. Disassembly of a locomotive is a time consuming and physically demanding process. Before the major assemblies could be removed many tubes, valves and ancillary systems had to be removed. The fact that these parts had not been touched for over 80 years made this especially challenging.
In September of 2007 the removal of the major components began with the separation of the cab (pictured below) from the chassis. In early December the boiler was removed so it could be worked on with unobstructed access to the areas that would need to be replaced (pictured below).
Early in 2008 the process of removing the sections of the boiler and firebox was started along with the removal of hardened scale from the boiler walls. Work on the boiler proceeding through the year removing the sections that would be replaced and preparing the surfaces for installation of the new ones.
After the preparation phase, fabrication of the new sections of the boiler began. One of the most complicated and demanding sections was the rear tube sheet. This is the part that faces the firebox and holds the heat tubes in place so that the heat generated in the firebox can be drawn through the boiler to heat the water and develop steam.
The first phase of the tube sheet forming began with the use of McCabe flanging tool. This pneumatically powered machine, built in 1921, was a common tool in roundhouses of that period. This machine has the capability of forming flanges on sheet steel up to ¾ of an inch thick. The flanging tool would save a significant amount of work but was limited as it could not flange the tight radius needed for the top corners. Forming those portions of the tube sheet would require hand forming.
To facilitate the hand forming an approximately 1.5 inch thick metal die had to be fabricated. This was done by an outside company to Train Operations developed drawings. The partially formed steel sheet was then rigidly attached to the die and the remaining forming was done after the immediate area being formed was heated to red hot by acetylene torches. The heated portion could then be formed by the use of special hammers. These hammers were made of reinforced hard wood that would not put dent marks in the metal when it struck the red hot steel. Dent marks would structurally weaken the metal. The upper corners of the sheet had be cut at the centerline of the curve so that, when formed, there would be a smooth joint that could be welded with integrity.
After the forming process was completed the sheet would have to be drilled to accept the heat tubes and stay bolts. Since the heat tubes were almost 12 ft. long and required a very close fit at each end to assure sealing; locating and drilling the holes had to be accomplished with complete accuracy.
Work on the boiler continued through the end of 2008 and into 2009 with fabrication of the firebox floor and door sheet. Throughout all of this fabrication the parts had to be very precise to provide accurate fitment. Repairs like these are critical to the safety of a trains operation. Boilers are very closely regulated by the government and all welding has to be done by a boiler certified welder. These welders will not compromise on flushness and alignment of the components to assure high quality welds.
This picture shows the thickness of the metal sheet that had to be formed by hand. Right (photo by Shirley Damps), The formed and drilled tube sheet is ready to be welded to the back of the boiler. The larger (upper) holes are for the heat tubes and the lower holes are for the stay bolts.
The welded elements of the boiler are only part of the story. The non-cylindrical parts like the firebox and crown sheet have to be held in position inside the boiler by a device called a stay bolt. Stay bolts are threaded rods that hold the firebox and crown sheet into position while still allowing the water to circulate around it. New stay bolts would have to be sized and machined for each individual location by the roundhouse crew.
Once the stay bolts are installed (above) the exposed ends are “upset” like a rivet so they are sealed and fixed into position. When the stay bolt is fabricated it is drilled down its center (above)so that if it cracks or breaks during service, a small trail of water or rust will appear on the head indicating an internal failure of the stay bolt.
A locomotive boiler like the one in Number 7 has hundreds of these bolts that have to be individually machined to assure proper fit and sealing. Many of these would have to be replaced due to the new sections of the boiler.
this photo shows the threaded stay bolts in place. Once installed the heads are “upset” like rivets.
Once the components of the boiler were installed it was painted with high temperature epoxy paint and the insulation blocks began to be installed. The “calcium silicate” insulator blocks (above) replaced the asbestos removed in 1997 and was necessary to help keep heat in the boiler and provide an insulated barrier to protect the “jacketing.” The “jacketing” was decorative but primarily served to keep the insulation blocks in place, heat inside the boiler and protect train personnel.
this later photo shows the installation of the first piece of jacketing (center) over the insulation.
Parallel to the work on the boiler was the restoration of the tender. To ensure that Number 7 would have a tender that would hold up to daily use it was decided that a new frame would be required. Additionally, the original frames wooden construction would be replaced by a stronger all steel frame assembly, an option on the original factory builds.
The upper part of the tender was sand blasted to bare metal and the 3,350 gallon water tank was tested to assure integrity. After the sandblasting was complete, it was painted the “as delivered” green with the name Detroit & Lima Northern hand painted on the side along with the painted trim indicated by the Baldwin photos.
Although the Baldwin “as built” information identified a specific color name there were no color chips to tell exactly what that name actually looked like. The color established was the result of significant research and the color mix selected came from Chris Dewitt of the Nevada State Railroad Museum. A 1913 Baldwin in their collection had a small section that provided the only known “color chip” of the original paint. This sample was analyzed and they provided a chip from that analysis for our restoration. For the railroad purists it is important to note that each Baldwin painter mixed his own paint; it is unlikely that anyone could point to a replicated color and say “this was an exact match.”
Left, work on the tender had progressed throughout 2011. This January 2012 photo shows the tender upper section after being sandblasted, primed and finished painted. Right, the February 2012 photo shows the start of construction on the new Tender frame. The steel beams replace the original wooden frame.
The tender restoration was completed later in the year and the work on Number 7 locomotive started to show real progress.
Don LaCombe is former Supervisor of the Transportation and Crafts Program at The Henry Ford.Additional Readings:
- Allegheny Locomotive: Can-Do Experience
- Allegheny Steam Locomotive, 1941
- Part One: Number 7 Is on Track
- Canadian Pacific Snowplow, 1923
Greenfield Village, collections care, making, #Behind The Scenes @ The Henry Ford, by Don LaCombe, trains, railroads
Back in the late 1990s when The Henry Ford offered the Legend of Sleepy Hollow and the Story of Ichabod Crane program in Greenfield Village, there was a need to flesh out some areas with unique, yet iconic “set dressing” that would augment the rural and spooky flavor of the story we were trying to tell. Scarecrows were ubiquitous fixtures of kitchen gardens and some field crops over the years to deter birds and other such creatures from unintentional feasting. “Scarecrows” are still used today although a variety of designs, materials and articulations are very few of which take on a human form or shape - a far cry from the days of old.
It didn't take long until our team was challenged with the premise that we needed something large enough to make a visual impact and yet manageable and nimble enough to be used as temporary structure. Inspiration began to pour in from various imagery, films and shows, and descriptive language from literature, along with my own imagination, I created a 16-foot tall scarecrow affectionately named Mr. Irving after author George Washington Irving. Since those autumn nights more than 15 years ago and still today, Mr. Irving has been a part of the Greenfield Village’s fall and Hallowe’en programming. He has been photographed by thousands of guests and his inspiration lives on with many Mr. Irving lookalikes popping up in yards all over southeastern Michigan.
How did we do it?
making, holidays, Hallowe'en in Greenfield Village, Halloween, Greenfield Village, events, by Brian James Egen, #Behind The Scenes @ The Henry Ford
Over the weekend of September 26-27, 2015, the 6th annual World Maker Faire was hosted at the New York Hall of Science. Much like Maker Faire Detroit at The Henry Ford, New York’s Faire benefited from an added sense of shared history that comes from producing such an event on the grounds of a museum. Maker demonstrations, workshops, and displays were set up outdoors, on the former grounds of the 1964 World’s Fair—an event that was full of technological spectacle. And inside the Hall of Science, modern-day Makers found communal space alongside the museum’s interactive demonstrations about space exploration, biology, mathematics, and much more. The continuum of the importance of the technology of the past—in tandem with the anticipative futures of the Maker Movement—was substantial and exciting to witness. Continue Reading
music, technology, computers, radio, video games, events, by Kristen Gallerneaux, making
Earlier this year I introduced readers to a small collection of artifacts unofficially known as Henry Ford Tributes. As I mentioned earlier, a few of these objects have some pretty amazing backstories. The wall hanging, shown above, is one such example. One may not think that Henry Ford and the subject of reincarnation could appear together in the same sentence but the fact is Henry Ford was an advocate of transmigration, stating in many interviews that he became a believer at the age of 26. He had earlier been given a copy of Orlando J. Smith’s book A Short View of Great Questions, originally published in 1899. The theories expressed therein regarding reincarnation and the tenets of a religion the author termed Eternalism seemed to answer some of the life questions that had begun to occupy the automaker’s thoughts. It also curiously coincides with the work ethic of Henry Ford as well as his definition of greatness. Continue Reading
Florida, 1930s, 20th century, making, Henry Ford, by Patrice Fisher
