Past Forward

Activating The Henry Ford Archive of Innovation

Posts Tagged making

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Dress, circa 1835, once owned by author and illustrator Tasha Tudor. THF49064

Way back when, making clothing was a household enterprise. Many families raised the raw materials and did much of the labor-intensive spinning, weaving and hand-sewing to produce the clothing they needed. Textiles were precious, and most people had only a few garments. Today, clothing is a massive commercial operation — it’s all about us going off-site or online and searching out ready-to-wear from hundreds of factory-made items hanging on hundreds of racks or presented as seemingly endless choices on websites. Here are some of the tools of the garment trade that got us from in-house to in-store, all part of The Henry Ford Archive of American Innovation.

THE WALKING WHEEL
In the 1760s, rural families would spin wool (from sheep raised on-site) on a walking wheel inside the home, creating yarn eventually woven into cloth for making their own clothing.
Where can you see one? Walking Wheel, Daggett Farmhouse, Greenfield Village

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ROLLER PRINTING

The process of printing designs on textiles, shown above, using a cylinder made these fabrics much more affordable and fueled demand. By the 1830s, New England textile factories were producing a staggering 120 million yards of cotton prints each year.

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Howe Sewing Machine, 1854-1857. THF154874

THE SEWING MACHINE
Sewing machines began to transform the process of sewing clothing during the late 1840s. While it might take 14 hours to sew a man’s dress shirt by hand, it would only take an hour by sewing machine.

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R.S. Bailey’s New Combination System for Ladies and Children’s Waists, Basques, Sacques and Patterns, patented 1888.  THF123321


THE DRESS PATTERN
Commercial dress patterns made planning and cutting out a garment much easier. These patterns gave people a guide to making the correct cuts, sized from small child to adult. 

THE POWER LOOM
The power loom industrialized textile weaving during the early Industrial Revolution, automating the process of weaving and dramatically reducing the need for the skilled human hand. It took decades and a cast of innovators to perfect this technology.

This story originally ran in the June-December issue of The Henry Ford Magazine.

home life, making, manufacturing, fashion, The Henry Ford Magazine

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Pig Pen Variation and Mosaic Medallion Quilt by Susana Allen Hunter, 1950-1955. THF73662

African-American quiltmaker Susana Allen Hunter turned the "fabric" of everyday life into eye-catching quilts with an abstract, asymmetrical, and often, modern feel. Created from the 1930s to the 1970s, Susana Hunter's quilts reflect her life in rural Wilcox County, Alabama—one of the poorest counties in the United States.

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Strip Quilt by Susana Allen Hunter, 1950-1955. THF73619


Susana Hunter made handsome, unique quilts, fashioned literally from the fabric of everyday life.

Susana's quilts are pieced in a design-as-you-go improvisational style found among both blacks and whites in poorer, more isolated pockets of the rural South. People living in these more remote areas had less access to quilt pattern ideas published in newspapers or printed in books. For fabrics, rural women depended on mail order catalogs or whatever was available in the local store.  These "constraints" left quiltmakers like Susana Hunter free to use their imaginations.  

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Bedsheet Pieced Together from Commercial Sugar Sacks by Susana Allen Hunter, 1930-1970. THF94355

Making an improvisational quilt top required a continual stream of creativity during the entire process, as the quiltmaker made hundreds of design decisions on the fly, fashioning an attractive whole out of whatever materials were at hand.  Overall visual impact mattered most—not minor details such as whether a patch in a row had a square or rectangular shape.  Size and shape was determined by the scraps available at the time.

Creative recycling such as this was not only a means of survival. For many rural quilters, it was also a matter of pride to be able to "make something pretty out of nothing." Represented in the fabrics that make up Susana Hunter's quilts are work clothes worn from the family's toil in the fields, sacks from the cotton seed they planted each spring, scraps from the clothes Susana sewed for her family, and bulk sugar sacks from the food staples the Hunters bought in bulk at the local general store. 

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Sewing Thimble Used by Susana Allen Hunter, 1930-1969. THF93486

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Handmade Fan Used by Susana Allen Hunter. THF44759


For Susana and her husband Julius, life often meant hard work and few resources.  The Hunters were tenant farmers who grew cotton and corn, tended a vegetable garden, and raised hogs, chicken and cattle. They lived in a simple, two-room house that had no running water, electricity or central heat. The outside world came to them through a battery-powered radio and a wind-up phonograph. Though the Hunters didn't have much in the way of material goods or the latest 20th century technology, they never went hungry, raising much of their own food. 

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Portrait of Susana Allen Hunter, June 1960. THF125834

Susana Hunter wanted all of her quilts to be different. Some of her quilt designs have a warm, homey feel. Many resemble abstract art. Other quilts pulsate with the visual energy created by many small, irregular pieces of vividly-colored fabric sewn together. Still others incorporate cornmeal or rice sacks, often reserved for quilt backing, as part of the design of the carefully-pieced quilt top.

Susana's quilts warmed her family during chilly Alabama winters in the inadequately heated home.  They added splashes of color to the unadorned living space—a cheerful kaleidoscope of vivid pattern and design against newspaper-covered walls.  Susana very rarely bought new fabric for her quilts, she used what was at hand.  Yet the lack of materials didn't restrict this resourceful quilter's creativity.  Susana Hunter could cast her artistic eye over her pile of worn clothing, dress scraps, and left-over feed and fertilizer sacks—and envision her next quilt.

Jeanine Head Miller is Curator of Domestic Life at The Henry Ford.

20th century, Alabama, women's history, quilts, making, design, by Jeanine Head Miller, African American history

A Wardrobe Workshop

September 2, 2016 Think THF
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Visit Greenfield Village and you can’t help but notice the clothing. From the colonial-era linen garments worn by the Daggett Farmhouse staff as they go about their daily chores to the 1920s flapper-style dresses donned by the village singers, or even the protective clothing worn by the pottery shop staff in the Liberty Craftworks district — all outfits in Greenfield Village are designed to add to the guest experience. In many cases, these tangible elements help accurately showcase the time period being interpreted. 

“Clothing is such a big part of history,” said Tracy Donohue, general manager of The Henry Ford’s Clothing Studio, which creates most of The Henry Ford’s reproduction apparel and textiles for daily programs as well as seasonal events. “It’s a huge part of how we live even today. The period clothing we provide helps bring to life the stories we tell in the village and enhances the experience for our visitors.”

The Clothing Studio is tucked away on the second floor of Lovett Hall. It provides clothing for nearly 800 people a year in accurate period garments, costumes and uniforms, and covers more than 250 years of fashion — from 1760 to the present day — making the studio one of the premier museum period clothing and costume shops in the country. 

The scope and flow of work in the studio is immense, from outfitting staff and presenters for the everyday to clothing hundreds for extra seasonal programs such as Historic Base Ball, Hallowe’en and Holiday Nights. Work on the April opening of Greenfield Village, for example, begins before the Holiday Nights program ends in December, with the sewing of hundreds of stock garments and accessories in preparation for hundreds of fitting sessions for new and current employees.

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“When it comes to historic clothing, our goal is to create garments accurate to the period — what our research indicates people in that time and place wore,” said Donohue. “For our group, planning for Hallowe’en is an especially fun challenge. We have more creative license with costumes for this event than we typically do with our daily period clothing.” 

For Hallowe’en in Greenfield Village, the studio staff researches new characters and can work on the design and development for more elaborate wearables for months. In addition to new costume creation, each year existing outfits are refreshed and/or reinvented. Last year, for example, the studio added the Queen of Hearts, Opera Clown and a number of other new characters to the Hallowe’en catalog. Plus, they freshened the look of the beloved dancing skeletons and the popular pirates.

Historic clothing, period photographs, prints, trade catalogs and magazines from the Archive of American Innovation provide a wealth of on-site resources to explore the styles, clothing construction and fabrics worn by people decades or centuries ago. Each year, Jeanine Head Miller, curator of domestic life, and Fran Faile, textile conservator, host the studio’s talented staff for a field trip to the collections storage area for an up-close look at original clothing from a variety of time periods. 

“Getting the details right really matters,” Miller said. “Clothing is part of the powerful immersive experience we provide in Greenfield Village. Having people in accurate period clothing in the homes and the buildings helps our visitors understand and immerse themselves in the past, and think about how it connects to their own lives today.” 

Did You Know?
The Clothing Studio has a comprehensive computerized inventory management system, which tracks close to 50,000 items.

During each night of Hallowe’en, Clothing Studio staff are on call, checking on costumed presenters throughout the evening to ensure they look their best.

What They're Wearing Under There
At Greenfield Village, costume accuracy goes well beyond what’s on the surface. Depending on the time period they’re interpreting, women may also wear chemises, corsets and stays.

“Our presenters have a lot of pride in wearing the clothing and wearing it correctly,” said Donohue.

While the undergarments function in the service of historic accuracy, corsets also provide back support and chemises help absorb sweat. Natural fibers in cotton fabrics breathe, so they’re often cooler to wear than modern-day synthetic fabrics. And when the weather runs to extreme cold conditions, layers of period-appropriate outerwear help keep village staff warm. The staff at the Clothing Studio also sometimes turns to a few of today’s tricks to keep staff comfortable. Wind- and water-resistant performance fabrications are often built into Hallowe’en costumes to offer a level of protection from outdoor elements.

“It can be 100 degrees in the summer and 10 degrees on a cold Holiday Night,” Donohue said. “Our staff is out in the elements, and they still have to look amazing. We care about the look and overall visual appearance of the outfit, of course, but we also care about the person wearing it.” 

From The Henry Ford Magazine. This story originally ran in the June-December 2016 issue.

Hallowe'en in Greenfield Village, events, Greenfield Village, making, costumes, fashion, #Behind The Scenes @ The Henry Ford, The Henry Ford Magazine

Spotlight on The Henry Ford's Innovation Nation: Season 2, Episode 10

Forgo the needle and thread — all you need to make clothes from scratch is a computer and an idea.

In fashion, “printed” usually refers to patterned fabric. But when it comes to one company, it actually describes the way clothing is made. 

Bay Area-based startup Electroloom is using 3-D printing to create seamless garments that are soft as butter. Its innovative electrospinning process ultimately makes it possible for anyone with some CAD ability to design and produce fabric items on demand. Dubbed field-guided fabrication, it entails making a mold, placing it in the Electroloom machine and watching as 3-D printer nozzles layer microscopic fibers up around it. Still in its infancy, the technology has so far been used to make simple garments such as beanies, tank tops and skirts.

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After the Electroloom appeared on The Henry Ford's Innovation Nation earlier this year, The Henry Ford Magazine caught up with co-founder and CEO Aaron Rowley to talk more about the technology and the possibilities yet to unfold.

THF Magazine: How did the idea for Electroloom come about? 
Rowley: I’ve been working in the technology industry, as have my co-founders, and we saw an obvious lacking in terms of 3-D-printing capability — it couldn’t make soft goods and material things like clothing, towels, shoes — anything that’s soft and flexible. We wanted to expand 3-D printing to produce those items. We knew that it would be extremely valuable, so we set out on this hypothetical task. We just started prototyping and designing, and that’s where the original genesis came from. 

THF Magazine: How has your company evolved?
Rowley: When we first started working, we were in a garage and in our apartments working on the kitchen floor. Then, we began to work out of a technology shop and maker’s space, a community of people that supports a facility that has equipment, classes and training. We also participated in accelerated programs, which catapulted us to the next level. While the origins of this project were truly conceptual, when we were successfully getting fabrics and soft material, that’s what propelled us into building these larger, more robust machines.  

THF Magazine: How does the Electroloom work?
Rowley: The simplest way to describe it is that we convert liquids into textiles. Basically, we use electricity to pull on the liquid, and the liquid, as it’s being pulled on, then hardens into a fiber and as you pull that across a gap — let’s say inside of a machine — that liquid converts into a fiber as it dries. The final product is completely seamless.

THF Magazine: So what does the fabric feel like?
Rowley: The fibers that we work with are actually single fibers, really tiny micro- or even nanoscale fibers. They’re very, very small, which makes the material very soft. The fabric has been described as a hybrid between cotton and suede. The texture on the surface is soft like suede, but it’s got the look and dimensions of cotton and polyester with comparable thickness. 

THF Magazine: What’s next for the Electroloom?
Rowley: We are in the middle of fundraising right now. We also received a grant from the National Science Foundation specifically for projects pursuing advanced technology and nanotechnology. We are exploring some private investments, too. The goal is to expand the team to refine the technology and, later this year or early next year, have an actual set of machines “out in the wild” as well as our own clothing brand. 

THF Magazine: How do you see this technology being applied?
Rowley: We’ve been approached by several clothing brands interested in working with the technology and product design teams who want to work with this method. A few stores are even interested in having the tools in-store to engage with customers. We’re flushing this out to determine what’s most doable in the near future. We’ll be settling on something soon and making some cool announcements. 

THF Magazine: Do you really see people using Electroloom to make clothing in their own homes?
Rowley: I try to discern between near-term realistic stuff and what’s our bigger vision. Having people make things in their homes is far off, but the goal is to, over the years, refine this technology so if somebody did want to have this in their home to print fibrous products — from kitchen towels to socks and underwear — to supplement actually going out and purchasing these items in stores, we would love for that to happen and for people to be able to add customization, colors and shapes.

Did You Know?
It takes between eight and 14 hours to encapsulate a mold with printed fibers in the Electroloom.

How it Works

 

 

electroloom-how-it-works

See the full episode of The Henry Ford's Innovation Nation here.

manufacturing, technology, making, fashion, The Henry Ford's Innovation Nation, The Henry Ford Magazine

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DESIGNERS DISILLUSIONED WITH FAST FASHION LOOK TO CREATE A GRASSROOTS GARMENT INDUSTRY ONE CITY AND ONE HANDMADE SHIRT AT A TIME


Laura Lee Laroux is full of confidence, even though some peers say she shouldn’t be. 

Laroux, 36, moved to Bozeman, Montana, with seven sewing machines and 12 rolls of fabric in a U-Haul earlier this year, intent on making the rugged town at the northern foot of the Gallatin Range the new headquarters of her clothing line. She calls it RevivALL because she upcycles old materials into new garments, such as ruffled dresses fashioned from men’s shirts and hip bags revived from leather scraps bought from a recreational vehicle manufacturer. 

Laroux had been overly busy and underearning in her previous home of Eugene, Oregon, running a clothing boutique, co-producing a local fashion week and, in the snatches of remaining time, working on developing RevivALL. But then, like so many bold Americans, from the pioneers to Kerouac on down, she concluded that her destiny, her chance to leave the old muddle behind and pursue her dream full time, lay elsewhere. “I just got some kind of rumbling inside me that said I have to leave Eugene,” said Laroux.

But Bozeman, population 37,000, isn’t New York or Los Angeles, teeming with seamstresses, fashion buyers and media. Why does she think she can make it there?

The same could be asked of legions of other upstart fashion designers setting up shop in locales such as Lawrence, Kansas; Nashville; and Detroit, none fashion capitals likely to be featured on Project Runway.

Something is afoot.

The odds of upstarts breaking profitably into the $2.5 trillion international fashion business remain long, but American entrepreneurs like Laroux have been newly emboldened to try by a confluence of cultural and economic forces. These include an appetite among some activist consumers to opt out of the fast-fashion system; Web stores like Etsy that connect small makers to buyers everywhere; low costs in postindustrial American cities; the decline of New York’s garment district; and fledgling pockets of support for apparel startups by government and not-for-profit groups. The result of all this has been the growth — sometimes halting, occasionally stunted, but often encouraging — of grassroots garment industries across the American landscape. 

“Not all designers have to come to New York,” said Lisa Arbetter, editor of the influential fashion magazine StyleWatch, which has a per-issue circulation of 825,000. “Every line doesn’t have to be sold in Saks.” 

A LITTLE IS ENOUGH

It might seem counterintuitive, but the fact that 97 percent of the clothing sold in the United States is now made overseas, up from 50 percent in 1990 and 10 percent in the 1960s, has created opportunity for American makers. While Zara, H&M, Gap and Fast Retailing, the parent of Uniqlo, have annual sales of more than $74 billion combined, some of the fashion-forward want to wear clothes that a million other people aren’t also slithering into.

What’s especially sweet about the kind of apparel businesses those like Laroux are starting is that a little success can be enough. Their ambition is not to become the next Betsey Johnson or Yves St. Laurent, but merely to gain the satisfaction of earning enough money selling dresses made from shower curtains, cruelty-free handbags or bespoke belt buckles to quit their boring day jobs. 

“I’m close to making a living on my own stuff,” said Leslie Kuluva, who has seen sales of her line of LFK T-shirts printed in Lawrence, Kansas, rise every year since 2006. Kuluva says when she started, “I used to print them on my living room table and lay them out on the couch to dry, and cats would be walking all over them.”

Now, the “stuff” she creates in her professional print shop on East 8th Street in the college town includes men’s ties she buys at thrift stores and upcycles by printing clever designs on them, along with baby onesies and adult shirts she buys wholesale and unprinted from American Apparel, adds LFK logos to and sells at a profit of roughly $10 a garment. The line is carried at downtown shops such as Wonder Fair and Ten Thousand Villages eager to support local makers. 

MORE THAN A HOBBY
Of course, having one artist or even a dozen eke out a living printing shirts one by one is not on its own enough to jump-start the economy of a town or change fashion as we know it. The challenges in taking a step up from that by launching a relatively small national apparel brand are formidable, as would-be entrepreneur Lisa Flannery learned over the past few years. A veteran of two decades of toil in various roles at big brands in the Manhattan fashion business, Flannery attempted to start her own surfwear line. 

“You need serious capital for development and production; unlimited amounts of time for sourcing, designing and fitting,” Flannery shared in a long and deeply detailed gush during a short break from her current job as a technical design manager at a national clothing brand. “And a partner or really good friends and family to help you with the sales, marketing and PR, legalities and accounting, etc., because you need to handle design and production, which are really jobs for multiple people — if you can manage to handle that, then you confront massive minimums, which is why you need all of that capital — minimums on fabric, trims and the amount of units the factory will produce for you — most China factories want at least 3,000 units — otherwise you are making small lots locally at very high prices, which your potential customers scoff at because they are used to Forever 21/Zara/H&M prices. And then if you do manage to get some traction, you can bet someone is going to knock you off at a much lower price.”

Flannery ended up spending more than $10,000 and gave up when, after subsisting on four hours of sleep a night, her health started to fail. She’s not optimistic about the long-term prospects for Laroux and others. 

Such barriers to big dreams are why Karen Buscemi runs the Detroit Garment Group (DGG), a three-year-old nonprofit with an ambitious agenda. “We are trying to make Michigan the state for the cut-and-sew industry,” said Buscemi, a former fashion magazine editor. 

Funded by donors including two automobile seating manufacturers, the DGG offers as one of its five major programs a fashion incubator. It takes up to 10 fashion entrepreneurs; installs them in offices in Detroit’s Tech Town building; gives monthly workshops on making business plans; provides access to high-end design equipment for free; assigns seven mentors across legal, sustainability, sales and other fields; and, at the end of a year, sets up a showroom where retailers come and hopefully buy clothes and start a wholesale relationship with the incubees. Those not admitted to the full program can sign on as an associate member for $100 a month to use the high-end printers, pattern-digitizers and other machines to create a fashion collection.

DGG’s apprenticeship programs in pattern-making and sewing machine repair promise to help convert the unemployed into garment workers. (DGG’s certificate classes in industrial sewing are offered at a few schools, including Henry Ford College in Dearborn, which is not affiliated with The Henry Ford.) Meanwhile, DGG is working with a variety of state agencies to establish a full-blown garment district, taking advantage of the decline in New York, where the district, due to high costs and foreign outsourcing, is a shell of its old self. Los Angeles has already shown it can be done, becoming a new apparel-making center.

The idea could very well work in Detroit, too, said StyleWatch editor Arbetter. “They are training people in a manufacturing skill that dovetails into the history of that town as a manufacturing center, and by doing that, they are creating businesses and creating jobs. It seems that particular city is ripe for this.” 

One key, Buscemi said, is starting small by helping young designers find stable footing. “They want to come out the door from college and be entrepreneurs,” she noted. “But unless you have had experience, how are you going to do that and turn it into a real business rather than a hobby you are doing on the side?”

A COMMUNITY WITHIN
Apparel brands can change a city. In Nashville in 2009, the jeans shop Imogene + Willie opened in a former gas station on 12th Avenue South. Its informal vibe, with cool folks lounging on couches next to stacks of blue jeans and thick belts — a few doors up from the famed guitar shop Corner Music — helped establish a neighborhood aesthetic.

As co-owner with her husband, Carrie Eddmenson explains in the brand’s online statement: “The way Matt and I operate has always involved a mix of uncertainty reinforced by intuition, call it a gut feeling.” 

The words could be a manifesto for Nashville, where guts, gut feelings and flights of inspiration have for a century oozed through the city’s honky-tonk veins, only recently spilling out into creative fields beyond music.

Although the jeans are made in Los Angeles, the store’s bustling neighborhood, now known by the hipster moniker “12 South,” is one of the emblems of Nashville’s ferocious resurgence. Chef Sean Brock credits the city’s apparel scene for his decision to open a Nashville outpost of his award-winning restaurant Husk. “I came back to visit friends,” Brock said, moments after slicing a local ham for thrilled patrons in the dining room last winter. “And there was just a buzz. People were coming from New York and LA to do things like make leather belts.”

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In Bozeman, Laroux has identified what there is of a garment industry and has taken steps to become a part of it. There are companies producing backpacks there, and Red Ants Pants, a brand that is like Carhartt for women, is headquartered in Bozeman. Even though not all of these companies produce apparel in Montana, their presence, Laroux figures, means there must be expert seamstresses, fabric cutters and other production people around, some of them likely willing to take second jobs for an ambitious, youngish designer. 

In her first 10 days in town, Laroux met with a woman who runs a coworking space and a screen-printing business, another who has a clothing boutique and another, Kate Lindsay, who founded Bozeman Flea, a market for artists and makers. Laroux’s goal is to start earning $50,000 annually, after expenses. Some of that income may come from selling patterns for her dresses for $10 each via websites such as Indiesew; some from showing at an upcoming fashion event in Helena, Montana, and at Bozeman Flea; some from opening a local shop with other designers; some from sales of sock garters on the e-commerce maker superstore Etsy; and some, perhaps, from catching the fancy of a buyer from a national retailer looking for a unique American-made product.

The extra bedroom in the faux colonial she rents with friends, her share being $600 monthly, has become, for now, a design studio and sewing room. Not for long, Laroux said. “In three months, in my ideal world, I would have this little storefront I’ve been looking at downtown, with my studio in the basement and three other designers that have studio space, and we take turns running the shop.”

Long ago at fashion school in New York, Laroux had a burned-out professor who told the class none of them were ever going to really make it as designers. “’You’re just going to be getting coffee for people at design houses,’” she recalled him saying, acting as if administering this dose of reality was a favor.

Maybe it was. He made her angry, and now she’s making her stand, assembling a fashion posse. 

By Allen Salkin for The Henry Ford Magazine. This story ran in the June-December 2016 edition.

21st century, 2010s, women's history, The Henry Ford Magazine, Michigan, making, fashion, entrepreneurship, Detroit, design, by Allen Salkin

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1949 Mercury Convertible, “kustomized” by George and Sam Barris.

Few names loom as large in the world of custom cars as that of George Barris. Mr. Barris, who passed away
last November, will forever be associated with the many television and movie cars built by his Los Angeles shop – none more famous than the 1966 Batmobile, adapted from the 1955 Lincoln Futura concept car. But these high-profile cars were just one part of his work. Before Hollywood came knocking, George and his brother Sam had already built a reputation for their imaginative work with other cars, particularly the 1949-1951 Mercury models so loved by first-generation customizers. Indeed, just months before George Barris’s death, several Barris Mercurys were featured at the 2015 Pebble Beach Concours d’Elegance.

We are fortunate to have a Barris Mercury custom – or “kustom,” as Barris invariably spelled it – in the collections of The Henry Ford. Our 1949 Mercury features a chopped windshield; a padded, removable Carson top; frenched headlights and taillights; dechromed surfaces; and prominent “Barris” crests on the front fenders. For a Barris job of the 1950s, the modifications are mild, but sometimes less is more. The color is a deep metalflake purple, with lavender scallops. The scheme continues in the interior, upholstered in purple and white. In the “anything goes” spirit of the custom car hobby, there’s even a little Chevrolet in our Merc – the grille is out of a 1957 Corvette.

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Our Barris ’49 Mercury isn’t all Blue Oval. There’s a bit of Bow Tie in that grille.

The 1949-1951 Mercurys, in stock form, were styled a bit behind the times. Their fenders and small windows looked dated next to other postwar cars – especially alongside their sister
1949 Fords. But those old lines appealed to southern California customizers. Lower the roof and suspension, and you turned a staid sedan into a head-turning – almost intimidating – street machine. Mercury customizers were also fond of removing chrome (famously excessive on production cars of that era), substituting parts from other cars, and applying deep, dark paints to the dramatic bodies. Radical or outlandish modifications hadn’t yet caught on in the field. Customizers essentially tweaked their cars to bring out a natural beauty that they already saw.

Our Mercury, then, is a classic example of these influential custom cars. It’s the perfect symbol for the customizer’s craft in Driving America, and a fitting tribute to one of the best-known “kustomizers” in the business.

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California, 1950s, 20th century, 1940s, making, convertibles, cars, by Matt Anderson

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The Henry Ford always goes big when it comes to hosting Maker Faire Detroit. 2016 promises to be no different. In fact, it might actually go just a bit bigger than ever before. 

The call for makers went out at the beginning of April, and the number and scope of innovators answering The Henry Ford's summon didn't disappoint. Visitors to the event can expect some old favorites to be on the scene, such as Maker Works’ Great Maker Race and Cirque Amongus, as well as lots of opportunities to do some hands-on innovating and buy things DIY. But, the big story for Maker Faire 2016 (and we add extra emphasis on the word "big") is the locked-down appearance of MegaBots, said Shauna Wilson, senior manager of National Events for The Henry Ford. 

If you're not familiar with MegaBots, they are 15-foot-tall, internally piloted humanoid robots that fire cannonball-sized paintballs at speeds of more than 120 miles per hour. They made quite the media splash last year when they challenged Japan to a robot duel and they accepted. (The date and locale of the historic duel against Kuratas, Japan's 9,000-pound robot, are still to be determined.)  

Matt Oehrlein, one of the co-founders of MegaBots and a longtime fan and participant on the Maker Faire circuit, shared a few secrets about what his team will be bringing to Maker Faire Detroit. "Visitors can expect to see the six-ton, 15-foot tall MegaBots Mk. II that challenged Japan to a giant robot duel,” he said, “We'll be testing the weapon system of Mk. II on a scrap vehicle in The Henry Ford's parking lot." 

After weapon tests are completed, Oehrlein promises there will be plenty of meet-and-greet ops with the MegaBots team and the Mk. II. "Autographs and group selfies are welcome, too," he added. 

The Henry Ford's Wilson and Oehrlein agree that the match up of The Henry Ford, Maker Faire Detroit and MegaBots is a no-brainer. Noted Oehrlein, "The Henry Ford gives a historical look at innovation over time, and we believe MegaBots represents innovation of today. It will be amazing for people to come to Maker Faire Detroit, walk through The Henry Ford and see innovation over the years, and then come outside and witness a six-ton robotic beast representing today's advancements in technology. We are so excited to be a part of this story."

Did You Know? The MegaBot Mk. II made its debut at Maker Faire San Mateo in 2015. 

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technology, making, Maker Faire Detroit

miller-blog

Go to the back of the museum, over in the area filled with hulking power-generating machinery, next to the grey mass of the Spokane water turbine, and you’ll find something new.  Or rather something almost a century old that’s new to the area.  Actually, you’ll find twelve things.  Or rather 795.  Okay, let me explain…

What you’ll find is a group of 12 display panels created in the mid-1920s for the L. Miller and Son lumber and hardware store of 1815 W. Division Street, Chicago, Illinois.  The installation consists of six panels of hand tools and six of hardware, all logically, carefully, and gracefully arrayed on green felt backing, mounted in glass-fronted doors.  Now they are arranged gallery-like on the wall, but originally they hinged out of a floor-to-ceiling cabinet system of shelves, bins, and drawers custom-fitted into the store’s long narrow retail space.  

The original business was founded by Louis Miller, a Russian immigrant who had arrived in the United States in 1894.  Miller and his family served a neighborhood made up of immigrants from Poland, Germany, Russia, and Ukraine (the second and third floors of part of the store property housed Russian and Polish social clubs).   The clear visibility of the store’s stock of tools and hardware made it easier for customers with a language barrier to find what they needed.  The display’s elegant arrangement was great salesmanship but could also serve a problem solving function: viewing tools and components is rather like scanning a menu of possible solutions. 

The neighborhood underwent several transformations over the years.  The final wave of European immigrants, primarily from Poland, arrived in the 1940s and 50s as refugees; Kennedy Expressway construction cut a wide swath through the area, and once completed in 1960 served to cut it off from neighborhoods to the east; by the 1970s many residents were fleeing to the suburbs and the area was becoming rife with gang activity.  The store, in its original location on Division (the “Polish Broadway” that served as the dividing line between the Wicker Park and East Village neighborhoods), endured through all these changes except for the most recent: gentrification.  The subsequent rise in property taxes finally prompted the need for the company to move to a new location. 

How Did the Exhibit Make Its Way to The Henry Ford?
During the 1950s the owners had already phased out the hardware side of the business in order to concentrate on lumber and construction materials.  The display remained in place, fondly remembered—and occasionally visited—by a dwindling number of locals.  In early 2011, with the business’s move looming, owner Bob Margolin (grandson of the founder) and I began to discuss The Henry Ford’s potential interest in acquiring the display.  In April Bob indicated that he would be travelling to Michigan on business and we agreed that bringing a sampling of the display—a panel or two to look at more closely—would be a good idea.  On the sunny afternoon of Friday April 29 I went out to meet him in our employee parking lot adjacent to Lovett Hall: he hadn’t brought a sampling, he’d brought the entire display, and had already started carefully propping the panels adjacent to one another against the side of his van—much to the fascination and enthrallment of numerous staff leaving for the day.  An amazing sight, it was as if the display had lurched out of the shadows to literally claim a day in the sun—and offer a kind of final proof of its sales power, even though there was no longer any stock of tools for it to sell.

The acquisition went ahead.  Now, precisely five years later, the display is on exhibit.  It is a museum of tools within a larger museum.  It is an artifact in its own right but it is made up of artifacts.  It is made up of stunningly ordinary stuff—the workaday items ordinarily built into homes or hidden in toolboxes—but it celebrates everyday practicality and resourcefulness.  Like a great many museum artifacts it is a paradox: in a state of rest, set sparkling in Made in America—but also active, continuing to work its magic, prompting an urge to build, fix, construct—making you want to somehow do something…

Marc Greuther is Chief Curator and Senior Director, Historical Resources at The Henry Ford.

Learn more about the L. Miller and Son Hardware and Tool Display in this collection of artifact cards.

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Illinois, 1920s, 21st century, 20th century, shopping, making, Made in America, immigrants, Henry Ford Museum, communication, by Marc Greuther

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Clara Ford reminiscing over her first cookbook, the Buckeye Cookbook, at the Women’s City Club, 1949

“I don’t think Mrs. Ford had any outstanding hobby outside her gardening, except possibly recipes” – Rosa Buhler, maid at Fair Lane.

Clara certainly seemed to enjoy her recipes, from Sweet Potato Pudding to Corned Tongue, Clara collected hundreds of recipes. Some were in the form of cookbooks, some typed up, others cut out of magazines or newspapers, but the majority of them were handwritten, either by Clara or the many friends she gathered recipes from.

By the time the Fords moved to Fair Lane, Clara probably wasn’t cooking much from the Buckeye Cookbook her mother gave her when she married as the household staff now included a cook, but Clara never stopped searching out new recipes to try. According to Buhler, “Mrs. Ford would come down every day to talk over the day’s menu. She always saved recipes from cookbooks or the newspaper.” Clara was also very particular about her food, which led to a high turnover in cooks, so when there wasn’t a cook the other servants had to prepare the meals. John Williams, the Fair Lane houseman (and occasional cook) remarked that “Mrs. Ford had a lot of good cookbooks. Sometimes when I was in the kitchen, she would come out and say, ‘John, I found a good recipe. Sometime we’ll try it.’” Everywhere she went, Clara would pay close attention to the food and would frequently ask hostesses for their recipes. Buhler remembered when the Fords would visit Georgia, “every once in a while they’d spring something new on her in the way of Southern cooking. That intrigued her, and she’d ask about it. She’d probably get the recipe from the lady who served it, and she’d want her cook to try it.” There’s plenty of correspondence between Clara and her friends and acquaintances swapping recipes and menu ideas. Clara responded to one such letter from Charlotte Copeland which included a recipe for “Tongue en Casserole” saying, “thank you so much. I do love recipes from friends that have tried them,” and reciprocated with a recipe of her own. In her collection are recipes from Mrs. Ernest Liebold (wife of Henry Ford’s secretary), Mrs. Gaston Plantiff (wife of another Ford associate), and there’s even a recipe for “Mr. Burroughs’ Brigand Stake” (possibly from the famous Vagabond naturalist himself).

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THF127734While Henry preferred very plain foods, Clara liked richer fare; cream sauces, butter, and lots of spices. She also preferred the traditional English cuisine and style of cooking of her mother’s family.  Not a few of the servants questioned the wisdom of the English methods, and as noted above many cooks came and went at Fair Lane. Buhler said that, “Mrs. Ford stuck to the old-fashioned ways, for instance, plum pudding for Christmas. We always had to have it cooked in a cloth and though it always turned out to be a failure, the very next Christmas we had to do the very same thing over.” Not all the traditional recipes resulted in less than satisfactory results however, John Williams spoke of one particular recipe he became expert at, “Mrs. Ford had a favorite recipe that she taught me how to make. It was her mother’s recipe. The crust was made with sour cream, salt and soda, and the apples were sliced and put in a pie plate. This crust was spread over the top very thinly which made it very light….After it was baked, you would turn it on a platter that it was to be served on, and then you would add your sugar, cinnamon, and nutmeg after it was cooked. It made a very delicious pie. Any time any cook was hired, I would have to show them that recipe,” though he did say “In my way of thinking, you could make a two-crust pie much quicker than you could make this.”

  • Clara appears to have had a sweet tooth, the majority of the recipes fall into the dessert category. A variety of cakes, cookies, puddings, and pies appear in her collection with flavors from chocolate and butterscotch to blackberry. Many of the entrees and sides were vegetarian, reflecting on Henry’s preferences for lighter fare and Clara’s love of gardening, there were even recipes for alcoholic beverages (something Henry hardly ever consumed). In all there are recipes ranging from Green Mango Pie and Blueberry Dumplings, to Suet Pudding and Frizzled Oysters. If you’re looking to “Coddle an Egg” or find a recipe “For Crusty Top to Soufflé” Clara Ford has a recipe in her collection for you. The only ingredient that seems to be notable for its lack of representation in the collection is the soybean, only one recipe “25% Soybean Bread” features Henry’s favorite legume. John Thompson, butler at Fair Lane noted “Mr. Ford tried to convince Mrs. Ford she should have an interest in soybean products, but she never did. She never thought much of them...Mr. Ford used to eat soybean soup every day during the period he was interested in those experiments…Mrs. Ford didn’t go for this soup.” Though they could both agree on wheat germ, one of their favorite cookies being Model T’s, and according to Ford employee A.G. Wolfe, “You haven’t had anything until you have had a Model T cookie!”

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Kathy Makas is Reference Archivist at The Henry Ford.

Ford family, Michigan, Dearborn, 20th century, women's history, recipes, making, food, Clara Ford, by Kathy Makas, archives